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GRP manufacturing of custom special shapes for industrial applications

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GCER stands out for its exceptional expertise  in the design and manufacture of special GRP parts. We are committed to offering innovative, tailor-made solutions to meet the most stringent industrial requirements.

Our special GRP parts are renowned for their exceptional resistance to corrosion, their long-term durability and their adaptability to extreme environments.

 

 

Design and Manufacture of Special GRP Parts by GCER

GCER distinguishes itself by its ability to design and manufacture a diversified range of special GRP parts for various critical industrial applications. 

We offer a diverse range of products, including :

GRP Columns

Are designed to offer superior resistance to corrosive environments and extreme operating conditions. Our columns guarantee reliable, long-lasting performance for separation, distillation and absorption processes. They are ideal for applications requiring ultra-purity and high temperature resistance.

GRP Process Tanks

Designed to meet the demanding requirements for storing and processing chemical solutions, acids, bases and other corrosive substances. They are exceptionally leak-tight and highly resistant to chemical and thermal attack. Our tanks are designed for continuous or batch operations, with optimised safety and maintenance features.

GRP scrubbers

They are specially designed for treating gases and liquids, and offer high efficiency in purifying and neutralizing polluting emissions. Thanks to their robust PRV construction, our scrubbers guarantee increased longevity and stable performance, even in the most corrosive and high-temperature environments.

Quench in GRP

Quenching systems are ideal for industrial processes requiring fast, efficient management of temperature changes. These systems guarantee optimum heat dissipation and maximum protection against thermal shock, ensuring process stability and safety.

GRP reactors

Are designed for complex chemical reactions requiring precise control of reaction conditions. The robustness and chemical resistance of our reactors enable optimum reaction conditions to be maintained while minimising the risk of contamination and failure. They are suitable for polymerisation processes, chemical synthesis and other advanced industrial applications.

GRP separators

Offer effective solutions for separating liquid, gaseous or solid phases in various industrial processes. Designed using high-quality composite materials, our separators ensure precise separation and optimum flow management, while offering exceptional resistance to corrosive environments and high temperatures.

Our Anti-Corrosion Solutions : An Advanced Technological Approach

We offer state-of-the-art anti-corrosion solutions that incorporate a variety of materials to meet the specific needs of each application. Our solutions include :

Synthetic veil :

We use synthetic glass or carbon fibre veils to reinforce the GRP structure, improving resistance to mechanical and chemical stresses.

Glass or Carbon:

Glass or carbon reinforcement improves the mechanical properties of GRP, increasing its ability to withstand heavy loads and severe operating conditions.

Fluorinated Synthetic Thermoplastic Liner :

Fluorinated liners are used to provide additional protection against aggressive chemicals, increasing the durability of GRP equipment.

Quality and Innovation at the Heart of our Methodology

At GCER, we are committed to delivering high quality products. Our design and manufacturing process is based on rigorous standards and advanced techniques to ensure that every part meets our customers' specific requirements.

Tailor-made conception :

We work in close collaboration with our customers. By integrating their sector expertise with our technical skills, we ensure precise, innovative results of exceptional quality. This approach enables us to develop customised solutions that perfectly meet their specific requirements.

Advanced Manufacturing Technology :

We use state-of-the-art technologies to manufacture high quality GRP parts, such as contact moulding and filament winding to ensure strong, reliable products.

Commitment to Quality :

At GCER, every product is carefully tested and undergoes comprehensive quality control to ensure it meets the highest industry standards. This guarantees the reliability and performance of our equipment. 

Contact us today to find out how GCER can meet your special GRP parts needs with innovative solutions.

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Frequently Asked Questions

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GRP (Glass Reinforced Polyester) is a composite material combining polyester resin and glass fibers. This combination gives it high mechanical strength, excellent durability, and remarkable chemical resistance.

GRP (Glass Reinforced Polyester) is a composite material offering an exceptional combination of lightness, mechanical strength, and durability. It is distinguished by its high resistance to corrosion, chemicals, and extreme environmental conditions, making it ideal for a wide range of industrial applications. In addition, its design flexibility allows for the manufacture of custom structures, optimizing the performance and longevity of equipment.

GRP (Glass Reinforced Polyester) cannot be recycled in the same way as traditional plastics. Due to its composite composition—a polymer matrix reinforced with glass fibers—conventional mechanical recycling is difficult. However, there are specialized processes for recovering end-of-life materials, including energy recovery or grinding techniques and reuse in secondary applications (fillers, construction materials, etc.). In addition, research is underway to develop more sustainable recycling methods for composites. GCER remains attentive to these technological developments in order to integrate environmentally friendly solutions into its processes.

Yes, we specialize in custom design. Our engineers work collaboratively with our customers to develop solutions tailored to their requirements.

GCER is located in Ksibet Sousse, Tunisia, specifically on Route de Thrayet. For any information requests, you can contact us : By phone: +216 73 238 960 / +216 70 015 590 By email: commercial@gcertunisie.tn Or directly via our online contact form: https://gcertunisie.com/demande-de-contact

To obtain a quote, please fill out the quote request form on our website or contact our sales team directly by email at the following address : commercial@gcertunisie.tn We will respond as soon as possible.

GCER is certified: ✅ ISO 9001:2015 – Quality management systems ✅ ISO 14001:2015 – Environmental management systems ✅ ISO 45001:2018 – Occupational health and safety management systems ✅ MSI (Materials, Systems, Installations) – Technical certification guaranteeing the compliance of products and processes with specific sector requirements ✅ Authorized Economic Operator (AEO) – Customs recognition attesting to the reliability of the company in the international supply chain These certifications demonstrate GCER's commitment to quality, safety, regulatory compliance, and customer satisfaction, while ensuring reliable, sustainable, and certified solutions.

GRP (Glass Reinforced Polyester) equipment has a service life of between 30 and 50 years, depending on conditions of use and maintenance. Its resistance to corrosion and low maintenance requirements ensure a long service life. Regular maintenance helps to preserve its performance and maximize its service life.

We use several GRP manufacturing technologies, including filament winding, contact molding, and simultaneous projection, to ensure that our equipment is durable and complies with the most stringent international standards.

Yes, we offer an assembly service for all our equipment. Our technical team ensures that assembly complies with standards, guaranteeing optimal installation and reliable operation of your products.

Manufacturing and delivery times depend on the project. We are committed to providing you with fast solutions tailored to our customers' needs.

At GCER, the manufacturing process involves several steps : 1. Research and design : We begin by studying each customer's specific needs in order to design tailored solutions. 2. Manufacturing : The equipment is manufactured in our workshops. 3. Quality control : We check the compliance of each piece of equipment during manufacturing. 4. Testing : Each piece of equipment is tested before delivery. 5. Delivery : The equipment is delivered to the project site on schedule. 6. On-site installation : Our teams install the equipment on site quickly and efficiently.

At GCER, we offer comprehensive solutions for your industrial projects, taking care of every step from design to commissioning. With us, you benefit from a single partner who ensures optimal coordination, on-time delivery, and consistent quality. Our solutions are tailored to your specific needs, backed by our expertise and rigorous monitoring. Contact us today for your industrial projects.

GCER operates in various sectors, including : • Water and water desalination • Wastewater • Chemicals • Agri-food • Energy • Mining • Oil • Environment • Industrial processes

GCER specializes in : • Composite materials (GRP) • Thermoplastics such as HDPE, PVC, PPH, PVDF, PVC-C, ECTFE, and PFA • Metal construction

To find out if thermoplastic or GRP equipment has reached the end of its service life, check for : • Cracks or deformations. • Loss of resistance to stress. • Leaks or damaged seals. • Reduced performance after testing or inspections. It is important to follow the manufacturer's recommendations and carry out regular checks.

GRP (Glass Reinforced Polyester) is generally more expensive than thermoplastics. This difference is due to a more complex manufacturing process and the use of reinforced materials. However, GRP offers better mechanical and chemical resistance, making it ideal for demanding applications.