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GRP Process Equipment by GCER : Industrial Excellence and Performance

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GCER stands out for its unrivalled expertise in the design and manufacture of GRP (Glass Reinforced Plastic) process equipment. With its commitment to innovation and quality, GCER meets the most rigorous international standards, guaranteeing robust, reliable and safe solutions for a wide range of industrial applications. Using advanced technologies and state-of-the-art manufacturing methods, GCER ensures optimum performance and exceptional durability for all its products.

GRP Scrubbers from GCER : Optimising Gas Treatment

GRP scrubbers play an essential role in the treatment of contaminated gases in various industrial processes. GCER offers a wide range of GRP scrubbers designed to effectively treat gas emissions and improve air quality in industrial facilities. The effectiveness of the scrubbers is based on careful design and attention to technical specifications.

Scrubbers sizing process in GRP at GCER

Scrubber sizing at GCER is a meticulous process that begins with the preparation of a detailed preliminary drawing. This drawing includes all the critical dimensional values required for optimum operation. Each component, such as the demister, spray stack trays and ring supports, is carefully positioned to maximise the efficiency of the system. The sizing phase ensures that the scrubbers are perfectly adapted to the specific needs of each industrial application, guaranteeing maximum performance in gas treatment.

Advanced Technical Specifications for GRP Scrubbers from GCER

The technical specifications of our GRP scrubbers demonstrate our commitment to reliable, high-performance gas treatment solutions.

Calculation and service pressure 

GCER scrubbers are designed to withstand specific design and operating pressures. These pressures are defined according to operational requirements and expected operating conditions. This specification guarantees not only safe operation but also increased system reliability in a variety of industrial environments.

Calculation and service temperature

GCER carefully selects the materials and optimises the design of its scrubbers to operate efficiently over a wide range of temperatures. This attention to thermal conditions ensures stable performance, even in the most demanding industrial environments.

Specific characteristics of the gas to be treated

Each scrubber is designed to adapt to the specific characteristics of the gases to be treated, such as their chemical composition, temperature and pressure. This customisation optimises the efficiency of contaminant treatment and meets the specific requirements of each application.

Norms for the Design and Manufacture of GRP Scrubbers 

GCER strictly adheres to international standards for the design and manufacture of its scrubbers. The standard diameters of this equipment range from ∅ 1000 to 5000 mm, with the possibility of designing custom dimensions according to the specific needs of industrial projects. By complying with these standards, GCER ensures not only regulatory compliance but also the quality and durability of its products.

 

GRP Scrubber Columns from GCER: Optimising Gas Treatment

GCER's GRP scrubber columns are designed to deliver optimum performance in the treatment of contaminated gases. They are designed and manufactured to the highest standards, ensuring high efficiency and long life. 

Design and Calculation of GRP Columns : Optimum Performance and Efficiency

GCER scrubber columns are designed to maximise contact between the gas and liquid phases, which is essential for efficient gas scrubbing. Each element of the column is precisely sized to maximise the efficiency of the scrubbing process while minimising pressure drop. This approach ensures that the scrubber columns deliver maximum performance while reducing the operational costs associated with pressure drop.

 

GRP Columns Design Standards : Optimising Flow and Flexibility

GCER applies advanced design practices for scrubber columns. These practices include optimising flows, minimising dead zones and improving phase distribution. Columns diameters also range from ∅ 1000 to 5000 mm, allowing precise flexibility and adaptation to the specific needs of different industrial processes.

Custom GRP columns to meet your needs

One of GCER's greatest assets is its ability to tailor its equipment to each customer's unique specifications. Whether for particular applications, specific operating conditions or distinctive materials, GCER stands out for its commitment to meeting technical and environmental challenges with precision. This customisation results in made-to-measure solutions that perfectly meet the operational requirements and constraints of individual projects.

Contact us today to find out how GCER's GRP process equipment can optimise your industrial operations.

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Frequently Asked Questions

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GRP (Glass Reinforced Polyester) is a composite material combining polyester resin and glass fibers. This combination gives it high mechanical strength, excellent durability, and remarkable chemical resistance.

GRP (Glass Reinforced Polyester) is a composite material offering an exceptional combination of lightness, mechanical strength, and durability. It is distinguished by its high resistance to corrosion, chemicals, and extreme environmental conditions, making it ideal for a wide range of industrial applications. In addition, its design flexibility allows for the manufacture of custom structures, optimizing the performance and longevity of equipment.

GRP (Glass Reinforced Polyester) cannot be recycled in the same way as traditional plastics. Due to its composite composition—a polymer matrix reinforced with glass fibers—conventional mechanical recycling is difficult. However, there are specialized processes for recovering end-of-life materials, including energy recovery or grinding techniques and reuse in secondary applications (fillers, construction materials, etc.). In addition, research is underway to develop more sustainable recycling methods for composites. GCER remains attentive to these technological developments in order to integrate environmentally friendly solutions into its processes.

Yes, we specialize in custom design. Our engineers work collaboratively with our customers to develop solutions tailored to their requirements.

GCER is located in Ksibet Sousse, Tunisia, specifically on Route de Thrayet. For any information requests, you can contact us : By phone: +216 73 238 960 / +216 70 015 590 By email: commercial@gcertunisie.tn Or directly via our online contact form: https://gcertunisie.com/demande-de-contact

To obtain a quote, please fill out the quote request form on our website or contact our sales team directly by email at the following address : commercial@gcertunisie.tn We will respond as soon as possible.

GCER is certified: ✅ ISO 9001:2015 – Quality management systems ✅ ISO 14001:2015 – Environmental management systems ✅ ISO 45001:2018 – Occupational health and safety management systems ✅ MSI (Materials, Systems, Installations) – Technical certification guaranteeing the compliance of products and processes with specific sector requirements ✅ Authorized Economic Operator (AEO) – Customs recognition attesting to the reliability of the company in the international supply chain These certifications demonstrate GCER's commitment to quality, safety, regulatory compliance, and customer satisfaction, while ensuring reliable, sustainable, and certified solutions.

GRP (Glass Reinforced Polyester) equipment has a service life of between 30 and 50 years, depending on conditions of use and maintenance. Its resistance to corrosion and low maintenance requirements ensure a long service life. Regular maintenance helps to preserve its performance and maximize its service life.

We use several GRP manufacturing technologies, including filament winding, contact molding, and simultaneous projection, to ensure that our equipment is durable and complies with the most stringent international standards.

Yes, we offer an assembly service for all our equipment. Our technical team ensures that assembly complies with standards, guaranteeing optimal installation and reliable operation of your products.

Manufacturing and delivery times depend on the project. We are committed to providing you with fast solutions tailored to our customers' needs.

At GCER, the manufacturing process involves several steps : 1. Research and design : We begin by studying each customer's specific needs in order to design tailored solutions. 2. Manufacturing : The equipment is manufactured in our workshops. 3. Quality control : We check the compliance of each piece of equipment during manufacturing. 4. Testing : Each piece of equipment is tested before delivery. 5. Delivery : The equipment is delivered to the project site on schedule. 6. On-site installation : Our teams install the equipment on site quickly and efficiently.

At GCER, we offer comprehensive solutions for your industrial projects, taking care of every step from design to commissioning. With us, you benefit from a single partner who ensures optimal coordination, on-time delivery, and consistent quality. Our solutions are tailored to your specific needs, backed by our expertise and rigorous monitoring. Contact us today for your industrial projects.

GCER operates in various sectors, including : • Water and water desalination • Wastewater • Chemicals • Agri-food • Energy • Mining • Oil • Environment • Industrial processes

GCER specializes in : • Composite materials (GRP) • Thermoplastics such as HDPE, PVC, PPH, PVDF, PVC-C, ECTFE, and PFA • Metal construction

To find out if thermoplastic or GRP equipment has reached the end of its service life, check for : • Cracks or deformations. • Loss of resistance to stress. • Leaks or damaged seals. • Reduced performance after testing or inspections. It is important to follow the manufacturer's recommendations and carry out regular checks.

GRP (Glass Reinforced Polyester) is generally more expensive than thermoplastics. This difference is due to a more complex manufacturing process and the use of reinforced materials. However, GRP offers better mechanical and chemical resistance, making it ideal for demanding applications.