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GRP Covers from GCER : Excellence in Protection

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At GCER, we stand out for our expertise in the design and manufacture of self-supporting modular GRP covers. Our innovative, customised solutions are specially designed to provide a precise, robust enclosure for your tanks, decanters, digesters and other critical installations.

With in-depth expertise in civil engineering, we ensure not only effective protection but also harmonious integration with your operating environment. Proud of our commitment to excellence, we strive to exceed expectations in quality and durability, delivering reliable solutions that meet rigorous industry standards.

Advanced Design and Structural Calculations of GRP Covers

At GCER, every GRP cover design is based on the latest advances in plate theory, ensuring optimum structural strength. Our engineers use state-of-the-art finite element methods to validate each project, ensuring unrivalled performance and reliability in even the most rigorous industrial environments. Our commitment to technical excellence and attention to detail makes GCER the trusted choice for industrial roofing solutions that exceed all expectations in terms of quality, safety and durability. Team up with GCER and turn your challenges into lasting successes.

Calculations of GRP Covers
manufacturing techniques for GRP covers

Advanced manufacturing techniques for GRP covers

To ensure the superior quality of our industrial covers, we use advanced techniques and proven know-how to meet the specific needs of our customers. Here's an overview of our manufacturing techniques:

  • Contact Moulding: This method ensures smooth, homogeneous surfaces, providing maximum structural integrity and weather resistance.
  • Simultaneous Spraying : Ideal for applications requiring variable thicknesses or specific configurations, this technique offers design flexibility and adaptability to the specific needs of each project.

Every stage of the manufacturing process at GCER is subject to rigorous quality control, ensuring full compliance with international standards and reliable long-term performance.

Advantages of GRP Covers : Innovation and Durability

Opting for GCER GRP covers offers a high-quality solution with a number of significant benefits :

Exceptional Durability and Resistance:

GRP covers are manufactured from a robust composite material that effectively resists aggressive chemicals, corrosion and extreme environmental conditions, ensuring a long operational life without compromising on performance.

Advanced Design Flexibility:

Due to their composite nature, GRP covers are highly adaptable and can be customised to precisely meet the specific needs of each project. This includes the ability to incorporate specific features and dimensions for seamless integration into a variety of environments.

 

Easy maintenance and reduced costs:

The light weight of GRP material not only facilitates installation but also regular maintenance, reducing operational costs and unplanned downtime. This is particularly beneficial in environments where continuous availability is essential.

Environmental Sustainability and Responsibility:

As a green solution, GCER's GRP covers help to reduce the overall carbon footprint compared to traditional alternatives. This sustainable choice aligns with stringent environmental standards while offering optimum performance and long-term reliability.

Custom GRP Covers for All Your Applications

At GCER, we offer a wide range of GRP covers to suit your specific needs. Our products can take the form of cylindrical covers up to an impressive ∅30m in diameter, or rectangular structures up to 25m in length. Each cover can be fitted to your requirements, including walkways for safe access, central pillars for optimum stability, manholes for easy maintenance, vents for pressure regulation, and a high-quality painted finish.

Diverse Applications for GRP Covers

GRP covers are used in a wide range of industrial and commercial applications. They are frequently used for :

  • Sheltering cars in demanding outdoor environments
  • Covering pedestrian bridges to ensure safety and durability
  • Protecting large tanks and vats from the elements and contamination
  • Serve as canopies in large commercial and industrial spaces
  • Cover wastewater treatment pits to preserve environmental integrity
  • Provide curved roofs for warehouses and factories for effective and aesthetic protection
  • Protect airport walkways with robust, reliable canopies

These diverse applications demonstrate the versatility and exceptional performance of GRP covers in a variety of demanding environments. 

Contact us today to secure your installations with GRP covers from GCER.

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Frequently Asked Questions

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GRP (Glass Reinforced Polyester) is a composite material combining polyester resin and glass fibers. This combination gives it high mechanical strength, excellent durability, and remarkable chemical resistance.

GRP (Glass Reinforced Polyester) is a composite material offering an exceptional combination of lightness, mechanical strength, and durability. It is distinguished by its high resistance to corrosion, chemicals, and extreme environmental conditions, making it ideal for a wide range of industrial applications. In addition, its design flexibility allows for the manufacture of custom structures, optimizing the performance and longevity of equipment.

GRP (Glass Reinforced Polyester) cannot be recycled in the same way as traditional plastics. Due to its composite composition—a polymer matrix reinforced with glass fibers—conventional mechanical recycling is difficult. However, there are specialized processes for recovering end-of-life materials, including energy recovery or grinding techniques and reuse in secondary applications (fillers, construction materials, etc.). In addition, research is underway to develop more sustainable recycling methods for composites. GCER remains attentive to these technological developments in order to integrate environmentally friendly solutions into its processes.

Yes, we specialize in custom design. Our engineers work collaboratively with our customers to develop solutions tailored to their requirements.

GCER is located in Ksibet Sousse, Tunisia, specifically on Route de Thrayet. For any information requests, you can contact us : By phone: +216 73 238 960 / +216 70 015 590 By email: commercial@gcertunisie.tn Or directly via our online contact form: https://gcertunisie.com/demande-de-contact

To obtain a quote, please fill out the quote request form on our website or contact our sales team directly by email at the following address : commercial@gcertunisie.tn We will respond as soon as possible.

GCER is certified: ✅ ISO 9001:2015 – Quality management systems ✅ ISO 14001:2015 – Environmental management systems ✅ ISO 45001:2018 – Occupational health and safety management systems ✅ MSI (Materials, Systems, Installations) – Technical certification guaranteeing the compliance of products and processes with specific sector requirements ✅ Authorized Economic Operator (AEO) – Customs recognition attesting to the reliability of the company in the international supply chain These certifications demonstrate GCER's commitment to quality, safety, regulatory compliance, and customer satisfaction, while ensuring reliable, sustainable, and certified solutions.

GRP (Glass Reinforced Polyester) equipment has a service life of between 30 and 50 years, depending on conditions of use and maintenance. Its resistance to corrosion and low maintenance requirements ensure a long service life. Regular maintenance helps to preserve its performance and maximize its service life.

We use several GRP manufacturing technologies, including filament winding, contact molding, and simultaneous projection, to ensure that our equipment is durable and complies with the most stringent international standards.

Yes, we offer an assembly service for all our equipment. Our technical team ensures that assembly complies with standards, guaranteeing optimal installation and reliable operation of your products.

Manufacturing and delivery times depend on the project. We are committed to providing you with fast solutions tailored to our customers' needs.

At GCER, the manufacturing process involves several steps : 1. Research and design : We begin by studying each customer's specific needs in order to design tailored solutions. 2. Manufacturing : The equipment is manufactured in our workshops. 3. Quality control : We check the compliance of each piece of equipment during manufacturing. 4. Testing : Each piece of equipment is tested before delivery. 5. Delivery : The equipment is delivered to the project site on schedule. 6. On-site installation : Our teams install the equipment on site quickly and efficiently.

At GCER, we offer comprehensive solutions for your industrial projects, taking care of every step from design to commissioning. With us, you benefit from a single partner who ensures optimal coordination, on-time delivery, and consistent quality. Our solutions are tailored to your specific needs, backed by our expertise and rigorous monitoring. Contact us today for your industrial projects.

GCER operates in various sectors, including : • Water and water desalination • Wastewater • Chemicals • Agri-food • Energy • Mining • Oil • Environment • Industrial processes

GCER specializes in : • Composite materials (GRP) • Thermoplastics such as HDPE, PVC, PPH, PVDF, PVC-C, ECTFE, and PFA • Metal construction

To find out if thermoplastic or GRP equipment has reached the end of its service life, check for : • Cracks or deformations. • Loss of resistance to stress. • Leaks or damaged seals. • Reduced performance after testing or inspections. It is important to follow the manufacturer's recommendations and carry out regular checks.

GRP (Glass Reinforced Polyester) is generally more expensive than thermoplastics. This difference is due to a more complex manufacturing process and the use of reinforced materials. However, GRP offers better mechanical and chemical resistance, making it ideal for demanding applications.