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Membrane Filtration : Advanced Techniques for Effective Treatment with GCER

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Membrane filtration is an advanced filtration technique distinguished by its ability to separate water from soluble substances such as oils, organic compounds, suspended solids and metals (particulate or ionic) using semi-permeable membranes. This technology is based on various membrane processes, each tailored to specific separation and purification needs.

Fundamental Principles of Membrane Filtration

Membrane filtration relies on the passage of water through a membrane, a semi-permeable material that allows certain substances to pass through while blocking others. The membranes used in these processes vary in pore size, ranging from a few hundred nanometers to several millimeters, which allows for the classification into four main types of membrane processes:

Microfiltration (MF)

Microfiltration uses membranes with pore sizes between 0.1 and 10 micrometers (μm). It is primarily used to remove suspended particles, algae, and bacteria from water. This process is commonly employed in wastewater treatment.

Ultrafiltration (UF)

Ultrafiltration employs membranes with pore sizes between 1 and 100 nanometers (nm). This process is effective for separating proteins, viruses, and colloidal particles from water. UF is often used in wastewater treatment.

Nanofiltration (NF)

Nanofiltration uses membranes with pore sizes between 1 and 10 nanometers. This intermediate process between UF and RO allows for the separation of multivalent ions and small organic molecules. NF is commonly used for potable water production.

Reverse Osmosis (RO)

Reverse Osmosis is the most effective filtration technique. It can remove almost all contaminants, including dissolved salts and organic molecules. RO is primarily used for seawater desalination and the production of high-purity mineral water.

Applications of Membrane Filtration Systems

Membrane filtration are used in a wide range of applications :

Seawater Desalination

Membrane filtration is essential in desalination, where Reverse Osmosis (RO) is used to remove salts and other contaminants from seawater, producing potable fresh water.

Water Treatment

MF and UF processes are commonly used to treat wastewater, removing solid particles and micro-organisms.

Drinking and mineral water production

NF and RO are used to purify water intended for human consumption, guaranteeing high quality and optimum health safety.

Design and manufacture of membrane holders by GCER

Membrane holders are designed to meet the most stringent international standards (ASME, DIN, etc.).

The design focuses on performance, durability and ease of use :

Manufacturing materials for ferrules : Excellence in resistance

The ferrules of membrane holders are made from a combination of two types of fabric, offering optimum resistance to pressure and a thickness adapted to specific requirements.

Service pressure : Adaptability to various applications

Membrane holders can support pressures ranging from 150 PSIG to 450 PSIG, ensuring adaptability to a variety of industrial applications.

Design Types : Installation Flexibility

They are available in side port or end port configurations, providing flexibility based on installation needs.

Connection Dimensions : Optimal Compatibility

The membrane holders are designed to accommodate standard membrane elements of 8 inches and 4 inches, offering compatibility with common equipment.

Finish and Aesthetics : Polyurethane Coating for Durability and Elegance

The exterior surfaces of the membrane holders are coated with a glossy polyurethane paint, ensuring increased UV resistance and a polished appearance.

Validation and Inspection Procedures for Filtration Systems

Before shipping, each membrane holders undergoes a rigorous quality control process :

Filtration System Pressure Testing : Ensuring Integrity and Safety

The membrane holders are tested at a pressure of 1.1 times the service pressure, maintained for 10 minutes, to ensure their integrity and safety under anticipated operational conditions.

Finish of the Shell : Ensuring Performance and Durability

Our shell manufacturing process achieves a mirror finish on the membranes, facilitating loading and unloading while optimizing performance and durability.

Features : Ensuring performance and sustainability for mission-critical applications

Designed for long-term continuous operation in critical and demanding applications, membrane holders ensure optimum performance and durability in demanding environments.

Pressure Vessel Inspection : Ensuring Compliance and Safety

Every GCER pressure ferrule is carefully inspected and tested for defects and strength.

A final hydro-test is carried out to check for leaks and ensure compliance with safety standards before shipment.

Models available from GCER : Membrane Holders with Adaptable Pressure Range

Operating pressure can vary in the 150 PSIG to 450 PSIG range. 

Membrane modules can house any type of standard membrane (8" and 4").

 

4" BOX

Model

Specification

END PORE
40 EP150 40 EP250 40 EP350 40 EP450
Calculation Pressure 150 PSIG 250 PSIG 350 PSIG 450 PSIG
Number of Elements 1 to 8

 

 

8" BOX

Model

Specification

SIDE PORE
80 SP150 80 SP300 80 EP450 80 EP600
Calculation Pressure 150 PSIG / 10 BAR 300 PSIG / 20 BAR 450 PSIG / 31 BAR 600 PSIG / 41 BAR
Number of Elements 1 to 8
 
 

Accessories to Optimize the Installation and Operation of Your Filtration Systems

To ensure optimal installation and operation, we offer high-quality accessories, each selected for its performance and durability. These components are essential for completing and enhancing systems, guaranteeing increased reliability and simplified maintenance.

Support

  •   Material: Rubber
  •  Description: Designed to provide stable and durable support, the rubber ensures optimal resistance to vibrations and shocks while keeping components in place.

Tubing  

  • Material: Stainless Steel 316
  • Description: Made from stainless steel 316, these tubes ensure high corrosion resistance and increased durability, even in corrosive or demanding environments.

Connection Coupling 

  • Material: Galvanized Steel  
  • Description: The galvanized steel coupling provides robustness and rust protection, ensuring a secure and durable connection between different system components.

Contact us today to find out how GCER membrane filtration can optimize your processes.

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Les tuyauteries en GRP offrent une résistance à la corrosion, une légèreté, une longue durée de vie et une faible conductivité thermique, en plus d'être faciles à installer et à entretenir.

Les tuyauteries en GRP sont utilisées dans une variété de secteurs, y compris l'industrie chimique, pétrolière et gazière, le traitement de l'eau, l'industrie maritime, et bien d'autres encore.

Nos tuyauteries en GRP suivent les normes de qualité internationales les plus strictes, garantissant leur conformité et leur fiabilité dans diverses applications industrielles.